No1Evaluation ProcessDiv.1.1 원자재 관리(Material Control)Genera √ 是否设定了资材仓库的温度,湿度管理基准?l Check if there are temperature and humidity control standards of material warehouse. √ 资材仓库是否是根据温度,湿度基准日别进行点检?Genera Check if temperature and humidity conditions are checked and recorded daily basedl on standard.Genera √ 资材仓库的温度,湿度脱离管理基准时是否采取措施?l Check if the history of measures about wrong temp. & humidity condition, is managed.Genera √ PCB是否在真空包装管理?l Check if PCB is managed by vacuum packing.Genera √ PCB是否进行吸湿防止管理?l Check if PCB is managed by moisture prevention state.Genera √ PCB表面是否有腐蚀?l Check if PCB has the surface corrosion(oxidation).Genera √ Eyelet是否包装管理(or真空包装)?l Check if Eyelet is managed by sufficient packing(vacuum packing) state.원자재 관리Genera √ Eyelet是否进行防湿管理?(Material Control)l Check if Eyelet is managed by moisture prevention state.CTQ √ Eyelet 部品的金属lead是否有腐蚀? Check if Eyelet has the metal lead corrosion(oxidation).YYYYYYYYYYYDetailsResult责任部门仓库仓库仓库仓库仓库仓库仓库仓库仓库仓库仓库质管质管质管Genera √ Connector 部品的金属lead是否有腐蚀?l Check if Connector has the metal lead corrosion(oxidation).Genera √ 现场中的使用返品的半导体资材是否是Baking处理后保管的?l Check if Semi-conductor materials used and left, are keft in storage after baking.1.2 수입검사(Incoming Inspection)Genera √ Bar Solder Leadfree是否用对应品(当社认证规格)?l Check if Lead-Free Bar solder approved by samsung, is being used. √ 对Solder成分是否进行进货检查(检查成绩书)管理?Genera Check if Incoming inspection result or Inspection report of 2nd vendor about Solderlingredient, is managed. √ 对核心部品的主要特性,有无进行进货检查 ?CTQ Check if Incoming inspection about the Main Specification of the important part, isperformed.Each item should be evaluated by《pass / failure》, Pass → \"Y\
YYY(RIVISION : SQCI-DA-41-00)
Quality Process Audit Check Sheet [PCB Ass'y]
No1Evaluation ProcessDiv.DetailsResultYYY √ 对不良部品的改善,有无向2次 Vendor 邀请 及 对策树有无接收 ?GeneraDiv.ItemsPassed Check if improvement request for the rejected parts is being sent to 2nd Vendor andl countermeasure is being obtainedGenera √ 是否有依赖市场和工程问题的进货检查CTQ's?Total1717l Check if There are IQC CTQ's considering Market & Process defect.CTQ2GeneralGeneralGeneralGeneralGeneralGeneral표면실장(SMT)GeneralGeneralGeneralGeneralGeneralGeneralGeneral22Genera √ 是否管理依赖市场和工程问题的进货检查CTQ's?l Check if IQC CTQ's considering Market & Process defect are managed.2.1 PCB 투입(PCB Input) √ 作业指导书的作业内容和实际作业内容是否一致? Check if the actual work contents are same as that of work instructions. √ PCB 规格是否是确认后投入使用的? Check if PCB is input after checking its specification. √ PCB Revision No 确认后投入使用与否? Check if PCB is input after checking its Revision No. √ PCB印刷状态是否是确认后投入的? Check if PCB is input after checking its printing status. √ 检出出不良PCB个别的保管在不良箱的吗? Check if detected defective PCB is kept in the separate container √ PCB堆积的场所及周围是否清洁后在指定的Box中保管的? Check if the PCB stacking place is clean, and PCB is stored in the proper box2.2 Cream Solder 인쇄(Screen Printing) √ 作业指导书的作业内容和实际作业内容是否一致? Check if the actual work contents are same as that of work instructions. √ Metal Mask为了防止损伤是否是在封锁的场所Packing保管的? (是否有个别保管箱?) Check if Metal Mask is kept in packing state at the sealed place to prevent damage. √ Metal Mask变更时,是否进行Mask履历管理? (变更点通报书/履历文件确认) Check if Mask is confirmed when changing Metal Mask, and its history is managed. √ Metal Mask有没有歪曲? Check if no tension(distortion) is on Metal Mask. √ Metal Mask Tension是否是周期性的Check?(点检sheet确认) Check if the tension of Metal Mask is checked periodically with using check-sheet. √ Metal Mask的歪曲是否是周期性的Check?(点检sheet确认) Check if the distortion of Metal Mask is checked periodically with using check-sheet √ Metal Mask 洗涤周期是否树立了基准? (作业指导书, 管理工程图) Check if standard of washing period about Metal mask is established (check the SOP & work instructions)YYYYYYNotes andComments质管质管质管工程制造制造制造制造制造制造制造工程工程/制造工程/制造工程/制造工程YYYYYYYEach item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Quality Process Audit Check Sheet [PCB Ass'y]
No2Evaluation ProcessDiv.DetailsResultYYYYYYGenera √ Metal Mask 洗涤状态是否良好? (是否有Hole 堵塞?)l Check if washing state of hole in Metal Mask is good (No Hole is clogged with solder?)Genera √ Metal Mask洗涤状态是否良好? (是否有solder?)l Check if Washing state of Metal Mask is good(No solder remnant?)CTQ √ Solder 成分和黏度是否是周期性的管理? (最少月1次以上) Check if the conformance for ingredient and viscosity of Solder is checked periodicallyNotes andComments制造制造工程质管工程/制造工程/制造制造制造工程/制造工程/制造工程/制造工程/制造工程/制造工程/制造工程/制造Genera √ 是否符合Solder成分点检结果的规定?l Check if the estimation result for ingredient of solder is suitable according to satandard.Genera √ Cream Solder涂包状态是否根据基准周期性管理?l Check if printing state of C/Solder is controlled periodically, based on the standard.Genera √ Cream Solder 涂包量是否根据基准周期性管理?l Check if amount of printed C/Solder is controlled periodically, based on the standard. √ C/Solder入库后6个月被使用,冷藏保管(参考:5℃~10℃)状态是否良好?Genera Check if C/Solder is used within 6 months after being warehoused, and its cold storage statel is good(Storage Temp. : 5℃~10℃)표면실장(SMT)Genera √ C/Solder的使用履历是否进行管理?(常温放置日期,时间等)l Check if the usage history of C/Solder is managed (Date, Time left in the room temp.)Genera √ C/Solder是否是利用搅拌机进行搅拌的?l Check if C/Solder is used after stirring by stirrer.Genera √ C/Solder 搅拌梗和保管器具是否是互相不发生异物的材质?l Check if impurities-proof material is used for C/Solder stirring scoop and keeping container.Genera √ C/Solder 搅拌梗是否是封闭保管的?l Check if stirring scoop for C/Solder is kept in sealed.Genera √ C/Solder 搅拌梗是否是周期性的进行洗涤?l Check if stirring scoop for C/Solder is washed periodically.Genera √ Screen Printer Parameter是否进行管理,管理基准是否有效?l Check if Screen Printer's Parameters are controlled, and those controlling criteria are validGenera √ Squeeze磨损 状态是否是周期性的确认的? (周单位)l Check if the abrasion state of Squeeze is confirmed periodically(Monthly)Genera √ Squeeze的清洁状态是否是周期性的确认的? (日单位)l Check if the cleaning/washing state of Squeeze is confirmed periodically(Daily)YYYYYYYYYGenera √ Screen Printer Cover是否是关闭的,周围及内部的清洁状态是否良好?l Check if the Screen Printer's Cover is being closed and its around and internal is cleanEach item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Y制造Quality Process Audit Check Sheet [PCB Ass'y]
No2Evaluation ProcessDiv.DetailsResultY √ Screen Printer环境温度是否可调节? (应管理温度: (25±3℃))Genera Check if environment temperature of Screen Printer is adjustable( recommended temp. 25±3l℃) √ 对C/Solder印刷作业初期生产品PCB基盘的Solder状态是否检查? (初物管理)Genera Check if the Solder state on PCB is checked after performing C/Solder printing early inl production √ 对C/Solder印刷作业最后的生产产品PCB基盘的Solder状态点检与否? (终物管理)Genera Check if the Solder state on PCB is checked after performing C/Solder printing in the lastlstageGenera √ C/Solder 印刷作业中solder状态不良时,生产线STOP后是否采取措施?l Check if Line-stop rule is kept for bad solder printing state in process of C/Solder printing.Genera √ C/Solder印刷作业中发生的solder不良是否进行不良改善措施,改善事例记录管理?l Check if the Improvement history for defects in process of Screen printing, is managed.Genera √ 设备点检是否是根据Check-Sheet周期性实施?l Check if equipment is inspected periodically based on the Check-Sheet.2.3 Chip MountGenera √ 作业指导书的作业内容和实际作业内容是否一致?l Check if the actual work contents are same as that of work instructions. √ 各设备的Earth状态是否良好,是否进行周期性的Check? (年2次以上)Genera Check if the Earth state of each equipment is good, and checked periodically(more than oncel a month)Genera √ 作业者是否适用Earth-Ring,是否日日点检2次以上?l Check if worker wears the Earth-Ring, and if it is inspected twice or more daily √ 设备内部及外部是否进行清洁管理,设备周围是否有漏掉的部品?Genera Check if the internal and external of equipment is maintained clean, and if there are fallenlparts around itYNotes andComments工程/制造质管/制造质管/制造工程/制造工程/制造工程/制造工程/制造工程制造制造YYYYY표면실장(SMT)YYY √ 发生掉落时,是否分析原因,进行改善? (改善事例资料确认)Genera Check if the causes of fallen parts are analized, and if those are connected with improvementl activity(Check improvement history)Genera √ Chip,图面变更时是否进行履历管理?l Check if the change history of Chip and drawing is managed when changing it/themGenera √ 设备气嘴的清洁工作是否是周期的做?l Check if equipment nozzle is cleaned/washed.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Y制造工程工程/制造YYQuality Process Audit Check Sheet [PCB Ass'y]
No2Evaluation ProcessDiv.DetailsResultYYYYYYGenera √ 设备的消耗性部品是否更换?l Check if consumption goods of facilities are exchanged based on standard.Genera √ 量产机种Program LIST是否适用?l Check if MP models' program list is prepared and used.Genera √ 量产机种设备List是否适用?l Check if MP models' device list is prepared and used.Genera √ 量产机种Pattern度是否适用?l Check if MP models' pattern maps are prepared and used.Genera √ Operator的异常问题点措施内容是否用履历进行管理?l Check if operator manages the history of countermeasure taken for abnormality .Genera √ Hopper 位置号和Chip部品好是否一致管理 ?l Check if Hopper location number matches with Chip part number. √ 半导体类是否是真空包装开封后24HR内使用的?Genera Check if semi-conductors are Baking processed, and used within 24 hours after opening itsl vacuumed packing.표면실장(SMT)Genera √ 半导体资材在未使用时是否是及时的放到资材室或专用保管处?l Check if unused semi-conductors are restored to material room or exclusive storage, ASAP.Genera √ 是否有现场的温度,湿度管理基准?l Check if there are temperature and humidity control standards of working area.Genera √ 现场的温度,湿度是否一致进行点检?l Check if temperature and humidity conditions are checked daily.Genera √ 现场的温度,湿度管理基准脱离时,是否有措施履历?l Check if the history of measures about wrong temperature & humidity condition, is managed.Notes andComments工程工程工程工程制造制造制造制造制造制造质管/制造YYYYY √ 现场內是否有长期放置的原材料?(1个月以上防止资材,检查腐蚀状态后放入到资材室)Genera Check if the material left in working area is managed within a month(after a month, itsloxidation should be checked and then it should be returned to material room)Genera √ Chip 安装Air根据基准是否周期性的进行CHeck?l Check if Air pressure of chip mouter is checked periodically based on standard.Genera √ Chip 安装真空压力是否按照基准周期性的进行Check?l Check if vacuum pressure for chip mouting is checked periodically based on standard.Genera √ 机种变更时或部品交换时根据实际测定确定部品规格与否?l Check if part spec is checked through actual measurement when changing model or part.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Y计划/制造工程/制造工程/制造制造YYYQuality Process Audit Check Sheet [PCB Ass'y]
No2Evaluation ProcessDiv.DetailsResultYYGenera √ 设备点检是否是根据Check-Sheet周期性的进行?l Check if equipment is inspected based on the Check-Sheet periodically.CTQ √ Chip Mounting缺陷率管理及周期性测定data确认(平常:500ppm↓) (部品Q:30pcs↑/500ppm↓) Check if defect rate after chip mounting, is managed as data( less than 500ppm?)2.4 이형 Mount(Odd shape Mount)Genera √ 作业指导书的作业内容和实际作业内容是否一致?l Check if actual work contents is same as work contents of work instructions.Genera √ 各Earth的状态是否良好,是否周期性的进行Check?l Check if Earth state of each equipment is good, and it is checked periodically.Genera √ 作业者是否用Earth-Ring,日日2次以上点检?l Check if worker wears Earth-Ring, and it is inspected twice or more a day.Genera √ 设备内部及外部清洁管理与否,周围是否有掉落的部品?l Check if internal/external of equipment is maintained as clean, and if there is fallen part.표면실장(SMT) √ 部品掉落发生时分析原因进行改善与否? (改善事例资料确认)Genera Check if the causes of fallen parts are analized, and if those are connected with improvementl activity(Check improvement history)Genera √ Chip, 图面变更时是否管理变更履历?l Check if change history of Chip, drawing is managedYYYYYNotes andComments工程/制造质管工程/制造工程制造制造制造工程YGenera √设备的气嘴清洁及消耗性部品的是否进行交换?l Check if equipment nozzle cleaning and consumption goods changing is performedGenera √ 量产机种Program LIST是否适用?l Check if MP models' program list is prepared and used.Genera √ 量产机种设备List是否适用?l Check if MP models' device list is prepared and used.Genera √ 量产机种Pattern度是否适用?l Check if MP models' pattern maps are prepared and used.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
YYYY工程/制造工程工程工程Quality Process Audit Check Sheet [PCB Ass'y]
No2Evaluation ProcessDiv.DetailsResultYYYYYYYYGenera √ Operator对异常症状的措施内容是否履历管理?l Check if an operator manages the history of countermeasure contents for abnormality.Genera √ Cassette 保管状态(灰, Reel缺损状态)是否良好?l Check if the keeping status of Cassette (dust, reel missing status) is good.표면실장(SMT)Genera √ Reel 部品的保管台是否维持清洁?l Check if Reel part keeping table is maintained as clean.Genera √ Hopper位置号和Chip部品号是否一致管理?l Check if Hopper location number matches with Chip part number.Genera √ Chip 安装Air根据基准是否周期性的进行CHeck?l Check if Chip installed Air and vacuum pressure is checked periodically based on standard.Div.TotalCTQ3ItemsPassed773773Genera √ 机种变更时或部品交换时根据实际测定确定部品规格与否?l Check if part spec is checked through actual measurement when changing model or part.Genera √ 设备点检是否是根据Check-Sheet周期性的进行?l Check if equipment is inspected based on the Check-Sheet periodically.CTQ √ 异型Mounting缺陷率是否周期性测定确认data(平常:500ppm↓) (部品Q:30pcs↑/500ppm↓) Check if defect rate after mounting, is managed as data(less than 500ppm?)3.1 PCB 투입 및 준비공정(PCB Input & Preparing process)Genera √ 作业指导书的作业内容和实际作业内容是否一致?l Check if the actual work contents are same as that of work instructions.YNotes andComments制造工程/制造制造制造工程/制造工程/制造工程/制造质管工程/制造Genera √ PCB规格是否是确认后投入的?l Check if PCB is input after checking its specification.부품삽입(Parts Insertion)Genera √ PCB Revision No确认后投入与否?l Check if PCB is input after checking its Revision No.Genera √ PCB 印刷状态确认后投入与否?l Check if PCB is input after checking its printing status.Genera √ 检出的不良PCB是否分别保管在不良箱里?l Check if the detected non-conformed PCB's are kept in the seperate box.Genera √ PCB堆积场所及周围清洁,是否是保管在适当Box中的?l Check if the PCB stacking place is clean, and PCB is stored in the proper box.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
YYYYY制造制造制造制造制造Quality Process Audit Check Sheet [PCB Ass'y]
No3Evaluation ProcessDiv.DetailsResultY √ Heatsink凝固力是否是品种别设定基准的? (开发/制造技术是否有指定的SPEC?)Genera Check if the standard of screw torque for each Heat-Sink assembly, is established(R&D andlMP Technology's Specification) √ Heatsink凝固力是否根据基准进行作业?Genera Check if the screw torque for Heat-Sink assembly is managed actually according tolstandards.3.2 부품 자동삽입 (AI - Auto Insertion)Genera √ 作业指导书的作业内容和实际作业内容是否一致?l Check if the actual work contents are same as that of work instructions.Genera √ 各设备的Earth状态是否良好,是否周期性的进行Check? (年2次以上)l Check if the Earth state of each equipment is good, and checked more than twice a month. √ 设备内部及外部是否是清洁管理,周围是否有掉落的部品?Genera Check if internal / external of equipment is maintained clean, and check if there is fallen partl around it √ 部品掉落发生时分析原因进行改善与否? (改善事例资料确认)Genera Check if the causes of fallen parts are analized, and if those are connected with improvementl activity(Check improvement history)Genera √ 设备的Air压力基准是否周期性的进行点检?l Check if Air pressure of equipment is checked periodically based on standard.Notes andComments工程制造YYY工程/制造工程制造Y부품삽입(Parts Insertion)Y制造工程/制造YGenera √ 现量产中的Model部品别是否带有配置表?l Check if part layout of MP model is prepared.Genera √ 移动中是否有部品的脱落及缺少不良现象?l Check if there is possibility of defect, such as part separation or missing during transferring. √ 部品交换时规格,方向确认后投入与否,是否贴有方向确认表?Genera Check if part spec, direction is confirmed when changing and inputting part, and check ifl direction mark is attached on.Genera √ 部品,图面变更时变更履历是否UPDATE在作业指导书上(管理工程图)?l Check if change history is managed when changing part / drawing.Genera √ 设备点检是否是根据Check-Sheet周期性的实施? (年2次以上)l Check if equipment is inspected based on the Check-Sheet more than once a month.CTQ √ AI 後缺陷率管理及周期性测定data确认(平常:500ppm↓) (部品Q:30pcs↑/500ppm↓) Check if defect rate after auto inserting, is managed as data(less than 500ppm?)YY工程制造工程/制造工程工程/制造质管YYYYEach item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Quality Process Audit Check Sheet [PCB Ass'y]
No3Evaluation ProcessDiv.3.3 부품 수동삽입 (MI - Manual Insertion)Genera √ 作业指导书的作业内容和实际作业内容是否一致?l Check if actual work contents is same as work contents of work instructions.Genera √ 作业者是否适用Earth-Ring进行日日2次以上点检?l Check if worker wears Earth-Ring, and it is inspected periodically(more than twice a day)Genera √ 作业者周围的清洁状态是否良好,周围是否有掉落部品?l Check if around of worker is clean, and if there is fallen part around him/her.Genera √ 手插部品取用时,是否是用橡胶/绒线顶针作业的?l Check if worker wears rubber / fabric thimble during handling manual insertion part.부품삽입(Parts Insertion) √ 对冲击敏感的部品不是倒入Tray中使用,适当使用与否?Genera Check if the part, which is vulnerable to shock, is handled with care, other than being usedl poured into tray. √ 休息时间/作业完成时,是否是使用作业进行表管理进行状态的?Genera Check if work processing status is being managed by using work process table at break timel/ after work hourYYYYDetailsResultNotes andComments工程/制造工程制造制造制造制造YYGenera √ 不良部品是否是在特制的保管箱中管理的,管理状态是否良好?l Check if defective part is stored in separate container, and its keeping status is good.Genera √ 现量产中的Model部品别是否带有配置表?l Check if part layout of MP model is prepared . √ PCB移动中部品的脱落及缺少不良是否发生?Genera Check if there is possibility of defect, such as part separation or missing during PCBl transferringDiv. √ 部品交换时规格,方向确认后投入与否,是否贴有方向确认表?GeneraItemsPassed Check if part spec, direction is confirmed when changing and inputting part, and check ifl direction mark is attached on.3131 √ 部品,图面变更时变更履历是否UPDATE在作业指导书上(管理工程图)?Genera Check if change history is managed in work instructions and SOP, when changing part /ldrawingGenera √ 设备点检是否是根据Check-Sheet周期性的实施?l Check if equipment is inspected periodically based on the Check-Sheet.YY制造工程制造工程/制造工程工程/制造YYTotalYCTQ11YEach item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Quality Process Audit Check Sheet [PCB Ass'y]
No4Evaluation ProcessDiv.4.1 Reflow SolderingGenera √ 作业指导书的作业内容和实际作业内容是否一致?l Check if actual work contents is same as work contents of work instructions. √ SOLDERING设备的Earth状态是否良好,是否周期性进行点检? (年2次以上)Genera Check if the Earth state of soldering equipment is good, and checked more than once almonth. √ 型号别Reflow 预热温度/净化温度/时间(conveyor speed)是否做成Table?Genera Check if Reflow pre-heating temp./curing temp./conveyer speed(time) of each model arel managed recording data in standard Table. √ 型号别Reflow 预热温度/净化温度/时间(conveyor speed)是否适用Table基准进行管理?Genera Check if actual Reflow pre-heating temp./curing temp./conveyer speed(time) of each modell are same as contents of standard Table. √ Reflow预热温度日1次以上Profile测定及Trend管理与否?(例:100℃区间/90~120秒内) Check if Reflow pre-heating temp. is measured with profiler more than once a day, andTrend is managed(For example, 100℃ area, within 90~120 seconds)YDetailsResultNotes andComments工程/制造工程工程制造YYYCTQY工程/制造솔더링(Soldering)CTQ √ Reflow Peak Temp.是否是日1次以上Profile测定及Trend 管理?(例: Peak 240℃ 4秒内) Check if Reflow Peak Temp. is measured with profiler more than once a day, and Trend is managed(For example, Peak 240℃, within 4 seconds)YYY工程/制造工程制造工程/制造工程/制造工程/制造工程/制造Genera √ Reflow 工程是否选定为CTQ's工程,做好记录进行管理?l Check if Reflow process is marked as CTQ Process.Genera √ Reflow 设备是否是根据Check-Sheet进行日日点检的?l Check if Reflow equipment is inspected daily based on the Check-Sheet. √ Reflow设备管理脱离时,是否采取措施,措施履历是否进行管理?Genera Check if corrective action is taken when Reflow equipment management spec is not met, andl its history is managed. √ Reflow设备温度Profile点检表(Table)对比是否有异常?Genera Check if there is abnormality of Reflow equipment's temperature comparing to the Profilel inspection table. √ Reflow压力条件Profile点检表(Table)对比是否有异常?Genera Check if there is abnormality of Reflow equipment's pressure condition comparing to thelProfile inspection table. √ Reflow Belt速度Profile点检表(Table)对比是否有异常?Genera Check if there is abnormality of Reflow conveyer speed comparing to the Profile inspectionl table ReflowEach item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
YYYYQuality Process Audit Check Sheet [PCB Ass'y]
No4Evaluation ProcessDiv.DetailsResultYGenera √ 设备内部及外部的清洁状态是否良好,有无掉落部品?l Check if internal / external of soldering machine is clean, and if there is fallen part around it.Genera √ 净化炉的火灾安全是否配备了设备及消火器?l Check if fire safety equipment and Halon fire distinguisher is prepared in curing room.Genera √ 净化炉Duct是否进行周期的清洁?l Check if the exhaust duct of curing room is clean, and cleaned / washed periodically.Genera √ 净化炉发生异常时,塔灯是否正常作业?l Check if tower lamp operates normally when abnormality occurs in curing room.Genera √ 冷却팬是否正常运作,管理清洁与否?l Check if cooling fan operates normally, and it is maintained clean.Notes andComments工程/制造工程工程/制造工程NAYYYYGenera √ Reflow Soldering后Solder状态是否全数确认?l Check if the soldering status is confirmed 100% after performing Reflow soldering.Genera √ Reflow Soldering 后PBA是否是重复的堆积的?l Check if it is stacked doubly due to PCB congestion after Reflow Soldering.4.2 Wave Soldering솔더링(Soldering)Genera √ 作业指导书的作业内容和实际作业内容是否一致?l Check if actual work contents is same as work contents of work instructions. √ SOLDERING设备的Earth状态是否良好,是否是周期性点检的? (年2次以上)Genera Check if Earth state of soldering machine is good, and it is being checked periodically (morel than once a month) √ SOLDER-POT设定温度和实际温度的差是否是通过温度ProFile data进行管理的?Genera Check if the difference of soldering bath's setting temperature and actual temperature isl managed through the Temperature Profile data √ 型号别预热温度/时间(컨베어speed)是否是做成Table管理的?Genera Check if pre-heating temperature and conveyer speed(time) of each model are managed withl Inspection Table.CTQ √ Solder Peak Temp.是否是日1次以上测定Profile后Trend管理的?(例: Peak 255℃ ± 5) Check if Solder Peak Temp. is measured with profiler more than once a day, and Trend is managed(For example, Peak 255℃ ± 5)YY制造制造工程/制造工程YYY工程工程制造制造YYYGenera √ Reflow 工程是否是选定为CTQ's工程,在明确的地方贴好进行管理?l Check if Wave soldering process is marked as CTQ Process.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Quality Process Audit Check Sheet [PCB Ass'y]
NoEvaluation ProcessDiv.DetailsResult √ SOLDERING设备是否是根据Check-Sheet实施日日点检(温度,速度)?Genera Check if Wave soldering daily inspection (temperature, speed) is performed periodicallylbased on Check-Sheet. √ SOLDERING 设备在设备管理脱离时,是否采取措施,是否进行措施履历管理?Genera Check if corrective action is taken when soldering equipment management spec. is not met,l and its history is managed.Notes andComments制造YY制造 √ SOLDERING设备温度Profile点检表(Table)对比是否有异常?Genera Check if there is abnormality of soldering equipment's pressure condition comparing to thel Profile inspection table. √ SOLDERING 压力条件Profile点检表(Table)对比是否有异常?Genera Check if there is abnormality of soldering equipment's conveyer speed comparing to thelProfile inspection table. √ SOLDERING Belt 速度Profile点检表(Table)对比是否有异常?Genera Check if there is abnormality of soldering equipment's conveyer speed comparing to thelProfile솔더링(Soldering) inspection table.Genera √ SOLDERING设备内部及外部清洁状态是否良好,周围是否有掉落的部品?l Check if internal / external of soldering machine is clean, and if there is fallen part around it.Genera √ 为了防止火灾的设备及(하론)消火器是否配备?l Check if fire safety equipment and Halon fire distinguisher is prepared.Genera √ 设备的Duct是否进行周期的清洁?l Check if the exhaust duct of equipment is clean, and cleaned / washed periodically.Genera √ 设备发生异常时灯塔是否正常运行?l Check if tower lamp operates normally when abnormality of equipment occurs.Genera √ 冷却팬是否正常运作?l Check if cooling fan operates normally, and it is maintained clean.Genera √ SOLDER的是否有交换周期基准?l Check if there is standard about solder changing cycle.Genera √ SOLDER 交换周期时,是否台帐记录?l Check if solder changing history is managed with recording on control sheet.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Y制造Y制造Y制造制造工程制造工程NA工程工程YYYYYYYQuality Process Audit Check Sheet [PCB Ass'y]
No4Evaluation ProcessDiv.CTQDetails √ Flux比重管理是否进行? (比重Trend管理) / Spray 型号除外 Check if the Flux satisfies with the spec., and its specific gravity is controlled by Trend.ResultYYNotes andComments工程/制造工程Genera √ Flux 交换周期是否有基准?l Check if there is the standard about changing cycle of Flux.Genera √ Flux交换是否周期性进行交换?l Check if Flux is changed periodically based on standard.Genera √ Flux 涂包是否均匀?l Check if Flux spray is performed evenly.Genera √ 是否有SOLDER-POT异物管理基准?l Check if there is a standard to contol the impurities in soldering bath. √ SOLDER-POT 异物排除是否是按照基准排除后SOLDERING的?Genera Check if the impurities in the soldering bath are removed based on the control standardl whenever the soldering is performedGenera √ 冷却速度是否有基准?l Check if there is a standard to control cooling speed.솔더링(Soldering)CTQ √ 冷却速度是否符合基准,根据日别Profiler评价CTQ's? (型号别) Check if cooling speed of soldering machine is proper, and check if it's managed with CTQ estimation through daily profile inspection.YYY制造制造制造制造工程制造制造制造制造YYYGenera √ Wave Soldering后Solder状态是否全数检查?l Check if the soldering state is confirmed 100% after performing wave soldering.Genera √ Wave Soldering后PBA是否是两重堆积?l Check if it is stacked doubly due to PCB congestion after Wave Soldering √ Soldering不良品是否是特别的保管在不良箱中的?General Check if soldering defective part is stored in separate container, and its keeping status isgood. √ Soldering后型号别缺陷率酸楚后,是否是按照基准评价的(30pcs↑/500ppm↓) Check if defect rate of each model after soldering, is recorded as data and estimated basedon the standard(less than 1000ppm?)4.3 Touch UpGenera √ 作业指导书的作业内容和实际作业内容是否一致?l Check if actual work contents is same as work contents of work instructions.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
YYYCTQY质管Y制造Quality Process Audit Check Sheet [PCB Ass'y]
No4Evaluation ProcessDiv.DetailsResultYGenera √ 检查者是否适用Earth-Ring,进行周期性的点检? (日2次以上)l Check if worker wears Earth-Ring, and it is inspected periodically(more than twice a day)Notes andComments制造Genera √ 作业台Earth状态是否是周期性的进行点检? (年2次以上)l Check if the Earth state of work table is inspected periodically(more than once a month)Genera √ 发生频率高的Retouch Point是否有作业指导书?l Check if the retouch points of high frequency is marked in work instructions.Genera √ 设定的Retouch Point,作业者是否是熟练的进行作业?l Check if worker performs work with a full knowledge of manual soldering point set up √ RETOUCH状态是否良好? (没有冷焊/过焊/SOLDER 凸出等)Genera Check if the state of manual soldering is good (cold / excessive soldering, solder balll must not exist)솔더링(Soldering)Genera √ Lead Cutting Point是否制定在作业指导书中?l Check if lead cutting point is set up(marked) in work instructions.Genera √ Lead Cutting时,是否有防止砷酸的特别设备,装备,可开等设置?l Check if there are facilities to prevent scatter of lead cut away.Genera √ Lead Cutting 长度管理是否是设定为Point的情况下是否进行管理?l Check if Lead cutting length is controlled (only if it's set up as a control point)Genera √ 作业台面清洁状态是否良好,周围是否有掉落的部品?l Check if work table is maintained clean, and if there is fallen parts around it. √ iron(电烙铁)的使用温度是否是日别TREND管理? (ex: 380±10℃)CTQ Check if the temperature of soldering iron tip used, is managed as daily Trend(ex: 380±10℃)Genera √ Lead Cutting 有防止砷酸的对策时,砷酸引起的不良的盖然性?ItemsPassedl Check if the countermeasure(facility) to prevent scatter of lead cut away, is efficient.6262 √ iron(电烙铁) Sponge是否维持清洁,水分的适合度是否进行管理?Genera Check if the sponge of soldering iron is maintained clean, and the amount of its moisture isl controlled properly √ Touch Up前/后PBA取用状态是否良好? (过多堆积/逆堆积/混合堆积)Genera Check if PBA handling status before / after Touch Up is good (Excessive / reversed / mixedl stacking)YYY工程工程制造制造工程工程工程制造制造工程制造制造YYYYYYYDiv.TotalYCTQ77YEach item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Quality Process Audit Check Sheet [PCB Ass'y]
No5Evaluation ProcessDiv.5.1 Open.Short 검사(ICT)DetailsResultNotes andCommentsGenera √ 检查指导书的检查内容和实际检查内容是否一致?l Check if the actual inspection contents is same as that of inspection instructions. √ ICT设备及检查台Earth状态是否凉后,是否是周期性的进行点检?(年2次以上)Genera Check if the Earth state of ICT equipment and inspection table is good, and it is inspectedl periodically(more than once a month)Genera √ 检查者是否是适用Earth-Ring周期性的进行点检? (日2次以上)l Check if worker wears Earth-Ring, and it is inspected periodically(more than twice a day)Genera √ ICT设备是否定期的进行设备保全作业及点检校正(自体点检)?l Check if verification & calibration (self-inspection) on ICT equipment is performed regularly. √ 试业前或几种变更时ICT设别是否是验证后使用的?Genera Check if ICT equipment is used after verification before starting work or when changinglmodel.Genera √ ICT Fixture Model名, Revision No是否做成明细表贴在上面?l Check if description sheet (model name, revision no) is attached on the ICT FixtureY工程工程制造制造制造工程制造制造工程工程工程制造制造YYYYYYYYYYOpen/Short 검사(ICT)Genera √ ICT Fixture是否保管在制定的场所?l Check if ICT Fixture is kept in the designated place.Genera √ 保管中的ICT Fixture是否进行维持和保修后维持最秀状态?l Check if ICT Fixture's keeping state is good.Genera √ ICT Fixture修理所需的消耗性资材(pin, wire)Spare是否准备?l Check if the consumption spare parts for ICT Fixture maintenance, are furnished(Pin/wire).Genera √ ICT Program的变更履历(Revision No)是否进行管理?l Check if the change history (Revision No.) of ICT Program, is managed.Genera √ ICT Program型号交替时,是否有便于作业者确认的Program Table?l Check if there is the program table which worker confirms to when changing model. √ Model别基准Sample贴好明细表,管理状态是否良好?Genera Check if description sheet is attached on the standard sample of model, and its managementl state is good √ 作业前,机种变更时是否利用Sample PCB有自动检查机进行检查?Genera Check if worker confirms ICT equipment's inspection ability by using sample PCBA beforel starting work or when changing model.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
YYQuality Process Audit Check Sheet [PCB Ass'y]
No5Evaluation ProcessDiv.DetailsResultYYYYYYYGenera √ ICT的假性不良是否有处理基准?l Check if there is processing standard for ICT pseudo defect.Genera √ ICT 假性不良率收集后TREND管理与否?l Check if ICT pseudo defect is controlled with recording it and managing TREND.Genera √ ICT 假性不良率是否进行改善活动?l Check if there is any countermeasure or any activity for improving ICT pseudo defect.Genera √ 产品别模式及重点管理事项分配后管理与否?l Check if pattern map by each product, and its main control items are prepared and used.Genera √ ICT设备是否配置了F/P(打印机)进行正常作业?l Check if F/P device(printer) is installed in ICT equipment, and if it operates normally.Genera √ ICT不良多发时是否有措施基准?l Check if there is corrective action standard for multi-occurrence of ICT.Genera √ ICT不良多发时是否按照基准采取措施?l Check if the corrective action standard for multi-occurrence of ICT, is observed.Open/Short 검사(ICT)CTQ √ 型号别Pass率记录后Pass率管理与否(95%以上) - 假性不良除外 Check if Pass rate of each model is recorded and controlled(more than 95%?)- except ICT pseudo defectNotes andComments工程制造工程制造制造工程制造质管制造制造制造制造制造制造YGenera √ ICT检查中在Pass的产品中是否实施合格标示?l Check if 'Pass' is marked on the product that passed from ICT inspection. √ ICT待检查份和完成分区分管理与否?Genera Check if Q'ty of 'waiting for ICT inspection' and 'ICT inspection completed' is distinguishedl clearly √ 待检查份/完成分PBA的存放状态是否良好? (过多堆积//逆堆积/混合堆积 等)Genera Check if the PBA stacking state of 'waiting for inspection' and 'inspection completed' is goodl (Excessive / reversed / mixed stacking)Genera √ ICT 不良品是否记录不良内容和不良Point?l Check if defect contents and defect point of ICT defective product are recorded.Genera √ 相面项中计算出的不良内容和改善活动联系?l Check if defect contents are connected with improvement activity. √ 为了不良品不混入到良品种有效管理,保管状态是否良好?Genera Check if defective product is kept separately not to get mixed with good product, and itsl keeping state is goodEach item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
YYYYYYQuality Process Audit Check Sheet [PCB Ass'y]
No5Evaluation ProcessDiv.5.2 ICT 공정 수리(ICT Process Repair)Genera √ 作业指导书的作业内容和实际作业内容是否一致?l Check if actual work contents is same as work contents of work instructions. √ 修理台及修理用iron(电烙铁)Earth状态是否良好,是否是周期性进行点检? (月1次以上)Genera Check if the Earth state of repair table and soldering iron for repair is good, and it islinspected periodically(more than once a month)Genera √ 修理台的清洁状态是否良好(iron(电烙铁), Sponge管理状态),周围是否有掉落的部品?l Check if repair table is maintained clean, and if there is fallen parts.Open/Short 검사Genera √ 修理师是否适用Earth-Ring,周期性的进行点检? (日2次以上)l Check if repairman wears Earth-Ring, and it is inspected periodically(more than twice a day)(ICT) √ 修理师的静电器状态是否良好? (制电化,制电服,制电手套, 制电顶针 等)Genera Check if worker wears the gloves, fabric thimble, shoes, clothes for preventing staticl electricity.Genera √ 修理用iron(电烙铁)是否是部品别有温度管理基准?l Check if the temperature standard of soldering iron for repairing each part, is established.Genera √ 修理师是否有资格认证及进行必要的职业教育?l Check if the repairman has job certificate, or takes the required training. √ 保管产品的待修理/修理完成/废弃等是否容易识别?Genera Check if it is easy to distinguish the keeping products' state (waiting for repair / repairl completed / dispose)Div.ItemsPassedGenera √ 不良修理现况是否是修理后进行记录?l Check if the repair contents of inferior goods are recorded after repairing those. √ 不良修理内容是否会Feed-Back到不良发生作业者中,进行改善?Genera Check if repair contents for defects are Feedback to the related worker, and then those arel connected with improvement activity.Genera √ 完成修理的产品ICT检查是否再实施?l Check if ICT inspection is re-performed for the product whose repair is completed.6.1 동작검사(Operation Inspection)Genera √ 检查指导书的检查内容和实际检查内容是否一致?l Check if the actual inspection content is same as that of inspection instructions.YYDetailsResultNotes andComments制造制造制造制造制造制造制造制造制造制造制造YYYYYYYYTotal3838YCTQ6동작검사11Y制造Each item should be evaluated by《pass / failure》, Pass → \"Y\
(RIVISION : SQCI-DA-41-00)
Quality Process Audit Check Sheet [PCB Ass'y]
No6Evaluation ProcessDiv.DetailsResultY √ 检查设备及检查台的Earth状态是否良好,是否周期性的进行点检? (年2次以上)Genera Check if the Earth state of inspecting equipment and inspection table is good, and if it isl inspected periodically(more than once a month)Genera √ 检查者是否是适用Earth-Ring周期性的进行点检? (日2次以上)l Check if inspector wears the Earh-Ring and if it is inspected more than twice a day. √ 检查者的静电器状态是否良好? (制电化,制电服,制电手套, 制电顶针 等)Genera Check if worker wears the gloves, fabric thimble, shoes, clothes for preventing staticl electricity. √ 动作检查设备是否是定期点检,校对(自体点检)? (树立年间点检计划)Genera Check if verification & calibration (self-inspection) is performed on the operation inspectingl equipment regularly(Check annual inspection plan). √ 作业检查Jig是否记录Model名, Revision No详细表后贴在上面?Genera Check if description sheet with Model name, Revision No. is attached on the operationl inspecting Jig.동작검사(FT & FPT) √ 作业检查Jig是否是保管在制定的场所,保管状态是否良好?Genera Check if the operating inspecting Jig is kept in the designated place, and its keeping state isl goodGenera √ 作业检查是否是把当设要求的项目全数进行检查?l Check if the all inspection item whose level meets the our company's request, is performed.Genera √ 作业检查标准(作业指导书 작업지도서)是否是型号别分配的?l Check if the standard for operation inspection about each model, is prepared. √ 作业检查用不良Sample是否配置,JIG TEST時不良检出是否正常?Genera Check if the defect sample for operation inspection is prepared, and its controlling state isl good (Check if defect is inspected normally when Jig is tested) √ 型号别Pass率记录后Pass率管理与否(95%以上) - 假性不良除外 Check if Pass rate of each model is recorded and controlled(more than 95%?)- exceptpseudo defectNotes andComments工程制造制造YYY制造Y工程制造制造工程制造YYYYCTQY质管制造Genera √ 作业检查中Pass的产品中是否实施合格标示?l Check if 'Pass' is marked on the product that is passed from operation inspection.YEach item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Quality Process Audit Check Sheet [PCB Ass'y]
No6Evaluation ProcessDiv.DetailsResultY √ 作业检查不良多发时,是否有措施基准,是否按照基准实施的?Genera Check if countermeasure standard is prepared for multi-occurrence of operation inspectionl defect and if it is observed. √ 作业检查设备是否配置了F/P(打印机)进行正常作业?Genera Check if F/P device is installed on the operating inspecting equipment, and if it is operatedl normallyGenera √ 待检查份/完成分的存放状态是否良好? (过多堆积//逆堆积/混合堆积 等)l Check if Q'ty of 'waiting for inspection' and 'inspection completed' is distinguished clearly. √ 待检查份/完成分PBA的存放状态是否良好? (过多堆积//逆堆积/混合堆积 等)Genera Check if the PBA stacking state of 'waiting for inspection / inspection complete' portion islgood (Excessive / reversed / mixed stacking)Genera √ 作业检查不良品是否记录不良内容? √ 동작검사 불량품은 불량내용을 기재하고 있는가?l Check if defect contents of defective product are recorded.동작검사(FT & FPT) √ 为了不良品不混入到良品种有效管理,保管状态是否良好?Genera Check if defective product is kept separately to prevent mixing into good product, and itsl keeping state is good.6.2 동작검사 공정 수리(Repairing Process of Operation Inspection)Genera √ 检查指导书的检查内容和实际检查内容是否一致?l Check if the actual work contents are same as that of work instructions. √ 检查台及수리용 iron 的Earth状态是否良好,是否周期性的进行点检? (月1次以上)Genera Check if the Earth state of repair table and soldering iron for repair is good, and if it'slinspected periodically(more than once a month)Genera √ 修理台的清洁状态是否良好,周围是否有掉落的部品?l Check if the repair table is clean, and if there is fallen part around it.Genera √ 修理师是否适用Earth-Ring,周期性的进行点检? (日1次以上)l Check if repairman wears Earth-Ring, and it is inspected periodically(more than twice a day)YNotes andComments制造制造制造制造制造制造YYYYY制造制造制造制造YYY √ 修理师的静电器状态是否良好? (制电化,制电服,制电手套, 制电顶针 等)Genera Check if worker wears the gloves, fabric thimble, shoes, clothes for preventing staticl electricity.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Y制造Quality Process Audit Check Sheet [PCB Ass'y]
No6동작검사(FT & FPT)Evaluation ProcessDiv.DetailsResultYYGenera √ 修理用iron(电烙铁)是否是部品别有温度管理基准?l Check if the temperature standard of soldering iron for repairing each part, is established.Genera √ 修理师是否有资格认证及进行必要的职业教育?l Check if the repairman has job certificate, or takes the required training. √ 保管产品的待修理/修理完成/废弃等是否容易识别?Genera Check if it is easy to distinguish the keeping products' state (waiting for repair / repairl completed / dispose)Div.ItemsPassedGenera √ 不良修理现况是否是修理后进行记录?l Check if the repair contents of inferior goods are recorded after repairing those. √ 不良修理内容是否会Feed-Back到不良发生作业者中,进行改善?Genera Check if repair contents for defects are Feedback to the related worker, and then those arel connected with improvement activity. √ 完成修理的产品作业检查以前是否投入到工厂?Genera Check if product, whose repair is completed, is re-input to the previous process to operationl inspection7.1 우레탄 주입(Urethane potting)Genera √ 检查指导书的检查内容和实际检查内容是否一致?l Check if the actual work contents are same as that of work instructions.Genera √ 检查者的Earth状态是否良好,是否周期性的进行点检?l Check if worker wears Earth-Ring, and it is inspected periodically.Genera √ PCB预热温度及时间规定是否已设定? (作业指导书)l Check if PCB pre-heating temperature and time are established in work instructions.완성(Completion)Genera √ PCB预热炉进行周期性的点检(校正)?l Check if PCB pre-heating room(facility) is inspected and calibrated periodically.YYYYNotes andComments制造制造制造制造制造制造灌胶工程/制造制造工程工程/制造YYTotal2929YCTQ711Y √ URETHANE탈포温度及时间是否设定了基准? (作业指导书)Genera Check if Standards of the temperature and time to remove air in Urethane, are establishedl in work instructions.Genera √ URETHANE 탈포温度及时间是否Check记录管理?l Check if the temperature and time to remove air in Urethane, are recorded and managed.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Y工程工程/制造YQuality Process Audit Check Sheet [PCB Ass'y]
No7Evaluation ProcessDiv.DetailsResultYYYYYYGenera √ 탈포真空度管理与否? √ 탈포 진공도는 관리하는가?l Check if the degree of a vacuum to remove air in Urethane, are controlled.Genera √ Urethane注入前Cover PCB的外观品质是否确认?(歪斜,未成型,坑 等)l Check if the external appearance quality- is confirmed before Urethane potting.Genera √ URETHANE 注入量(时间)是否是日别/型号别确认?l Check if amount of Urethane potting and time by each model are confirmed daily.Genera √ URETHANE配合比是否是日别测定? √ URETHANE 배합비를 일별로 측정 하고 있는가?l Check if the mixture ratio of Urethane is measured daily.Genera √ 固化温度是否记录管理? √ 경화온도를 기록 관리하는가?l Check if hardening temperature of urethane is recorded and controlled.Genera √ 固化时间是否记录管理? √ 경화시간을 기록 관리하는가?l √ Check if hardening time of urethane is recorded and controlled.CTQ완성(Completion) √ 固化后硬度是否记录管理? (日1次以上) √ 경화후 경도를 기록관리하는가? (일1회 이상) √ Check if the degree of hardness is recorded and controlled more than once a day after hardening Urethane.Notes andComments工程/制造工程/制造工程/制造工程/制造工程/制造工程/制造工程/制造工程/制造Y √ 检查时 URETHANE 的PIN HOUSING及TACT S/W,部品的相差与否是否确认?Genera Check if interference between parts such as Pin Housing, Tact S/W and Urethane is checkedl in the Inspection process.7.2 외관검사(External Apprearance Inspection)Genera √ 检查指导书的检查内容和实际检查内容是否一致?l Check if the actual inspection content is same as that of inspection instructions. √ 检查者对外观不良判定基准是否熟知后检查?Genera Check if inspector performs inspection with a full knowledge of judgment criteria for externall appearance defect.YY工程/制造制造YGenera √ 检查者是否适用Earth-Ring,进行周期性的点检? (日2次以上)l Check if inspector wears the Earh-Ring and if it is inspected more than twice a day. √ 检查者的静电器状态是否良好? (制电化,制电服,制电手套, 制电顶针 等)Genera Check if worker wears the gloves, fabric thimble, shoes, clothes for preventing staticl electricity.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Y制造制造YQuality Process Audit Check Sheet [PCB Ass'y]
No7Evaluation ProcessDiv.DetailsResultYYYGenera √ Model别标准Sample是否配置,管理状态是否良好?l Check if the standard sample by model is prepared, and its managing state is good.CTQ √ 外观检查不良率及不良内容是否进行管理? √ 외관검사 불량율 및 불량내용을 관리하고 있는가? Check if defect rate and defect contents for appearance inspection are managed.Notes andComments制造质管制造制造制造制造Genera √ 外观件待检查份和完成份是否明确区分? √ 외관검사 대기분과 완료분은 확실하게 구분되고 있는가?l Check if Q'ty of 'waiting for inspection' and 'inspection completed' is distinguished clearly. √ 待检查分和完成分PBA的堆积状态是否良好?(过多堆积//逆堆积/混合堆积 等)Genera Check if the PBA stacking state of 'waiting for inspection / inspection complete' portion islgood (Excessive / reversed / mixed stacking)Genera √ 外观检查不良品是否是记录不良内容进行管理? √ 외관검사 불량품은 불량내용을 기재하고 있는가?l Check if defect contents of defective product are recorded. √ 为了不良品不混入到良品种有效管理,保管状态是否良好?Genera Check if defective product is kept separately to prevent mixing into good product, and itsl keeping state is good.7.3 포장 및 운송(Packing & Transportation)완성(Completion)Genera √ 作业指导书的作业内容和实际作业内容是否一致?l Check if the actual work contents are same as that of work instructions.Genera √ 包装时有没有异物混入的可能性? √ 포장 시 이품종이 혼입될 가능성은 없는가?l Check if there is possibility of that other model is mixed into during packing. √ 包装后部品明细表上是否记录了Code-No和数量, Lot-No?Genera Check if Code-No, quantity, and Lot-No is recorded on the part description sheet afterlpacking.Genera √ Out Box部品明细表是否是按照当设的制定式样使用的?l Check if the using Out Box part description sheet is approved by our company.YYYYY工程/制造制造制造制造YY √ 为了防止运输中的冲击Damage,包装方法及包装资材是否良好?Genera Check if the packing method and material is good enough to prevent damage due to shockl during transporting. √ 为了防止静电器被害是否使用静电PE-Bag? √ 정전기 피해 방지를 위한 정전 PE-Bag을 사용하고Genera있는가?l Check if anti-static PE-Bag is used to prevent damage by static electricity.Genera √ PBA 堆放运输Box的状态是否良好,是否维持清洁?l Check if the state of box for stacking and transporting PBA's, is good and clean.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Y制造制造制造YYQuality Process Audit Check Sheet [PCB Ass'y]
No7완성(Completion)Genera √ 堆积运输Box各格别Size是否是按照PBA型号别适用Size基准?l Check if each partition size of PBA box is proper to stack each model's PBA.Genera √ 运输Box的状态是否良好,是否维持清洁? √ 운송 Box의 상태는 양호하며, 청결을 유지하고 있는Div.ItemsPassed가?l Check if the state of PBA transprtation box is good and clean.Genera √ 堆积运输Box内PBA堆积状态是否良好,双重堆积与否?Total3636l Check if the state of PBA's to be stacked in the Box is good(one PBA by one Partition?) √ 堆积及运输时是否遵守PBA Box的堆积基准? √ 적재 및 운송 시 PBA Box는 적재기준을 준수하고 있는가?Genera Check if the standard for stacking PBA boxes is observed while PBA boxes are beinglstacked and transported.8. 정전기 관리(Static Electiricity control) √ 为了防止静电器损坏的总体对策是否树立,适用?Genera Check if general countermeasure is established and taken to prevent damage due to staticl electricity.Genera √ 静电器管理Lay Out是否设定? √ 정전기관리 Lay Out이 설정되어 있는가?l Check if Lay Out for static electricity control is set up. √ 静电器管理Lay Out中是否贴有静电器Level 警告表?Genera Check if Warning mark of static electricity level is attached on Lay-Out for static electricityl controlYYYYEvaluation ProcessDiv.DetailsResultYGenera √ PBA 堆积运输Box在灰,异物的入侵防止是否进行?l Check if PBA Box for stacking & transportation is proper to prevent the dust and impurities.Notes andComments制造制造制造制造CTQ22Y制造8工程工程工程YY정전기 관리(Static-ElectricityControl)
정전기 관리(Static-ElectricityGenera √ Anti-static处理时是否用Box/Bag移动产品/部品与否?Control)l Check if Anti-static Box / Bag is used during transferring products / parts.Genera √ 作业场所是否有不必要的物件? ( 饭盒,容器等塑料件)l Check if unnecessary object is remained on work site (plastic materials, etc)Genera √ 接触ESD Item的SOLDERING 头发等是否接地?l Check if Jigs, such as the soldering iron Tip, which touches ESD item, is grounded. √ 作业者等工程内人员是否一直使用Earth-Ring(1㏁ 内藏)?Genera Check if the work-force in the process, such as worker wears Earth-Ring (Built in1㏁)l all the time.Each item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
YYY制造制造制造制造YQuality Process Audit Check Sheet [PCB Ass'y]
No8Evaluation ProcessDiv.DetailsResultYYGenera √ 没必要的动部品,正位置以外是否有产品摆放?l Check if part is touched unnecessarily, or product or part is located at wrong place. √ 对作业者进行ESD预防教育,是否对Issui sign教育? (应:年4次-季度别)Genera Check if ESD prevention training on workers is performed periodically(recommend : 4 timesl a year), and then √ 作业者的静电器防止状态是否良好? (制电话,制电服,制电手套, 制电顶针 等)CTQ Check if worker wears the gloves, fabric thimble, shoes, clothes for preventing static electricity. √ 工程内温度,湿度是否进行管理,湿度是否维持(应:50~60%)?정전기 관리Genera Check if the temperature / humidity in process is controlled, and humidity is maintained(Static-Electricityl between 50 - 60%Control) √ 怕没有接地的绝缘体带电是否进行Ion Air-Blower的中和?Genera Check if neutralization through Ion Air-Blower is performed for electrification of insulatorlthat is not groundedGenera √ IONIZER是否周期性进行清洁剂动作状态确认? (月2次以上)l Check if IONIZER is cleaned and its operation state is confirmed more than twice a month.Genera √ 工程内Scope, CRT中是否使用导电性Screen Filter?l Check if electric conductive screen filter is used on scope, CRT in the process.Div.ItemsPassedGenera √ 作业地面是否使用了带有表面阻电值的Floor Mat(制电类)?l Check if Floor Mat (anti-static tile), which has surface resistivity, is used for the work floor.Notes andComments制造制造制造制造工程工程工程工程YYYYYYTotalCTQ9171171Genera √ 作业台是否铺了导电性Mat, 是否是超过1㏁接电的?l Check if work table is grounded with 1㏁ after putting electric conductive mat. √ 是否使用入口用制电鞋套,防止从外部带入的静电?Genera Check if anti-static curtain is used at the entrance/exit to prevent ingress of external staticl electricity.9. 품질 관리(Quality Control)Genera √ 对主要CTQ's 是否是登录System进行管理 (全社CS CANTER邀请项目)l Check if Important Process CTQ's are registered in System and managed. √ 自行工程不良及品质Loss管理 (周别/月别 Trend管理及对策树立)Genera Check if their in-process defect and quality loss are managed weekly/monthly (Trend &l Countermeasure) √ User 工程不良及品质Loss管理与否(周别/月别 Trend管理及对策树立)Genera Check if user process defect and quality loss are managed weekly/monthly (Trend &l Countermeasure)YY工程工程Quality ControlDiv.TotalItemsPassed33YY质管质管质管CTQ00YEach item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
Quality Process Audit Check Sheet [PCB Ass'y]
No10신뢰성 시험(Reliability Test)Evaluation ProcessDiv.10. 신뢰성 시험(Reliability Test) √ 必须的信赖性试验项目选定选定后,计划对比实际达成与否?Genera Check if Essential reliability test items are chosen, and the results comparing with the testlplan are made.Genera √ 信赖性试验不合格时的对策是否适当? √ 신뢰성시험 불합격 시에 대한 대책은 적합한가?l Check if the coutermeasure about failed reliability test result is proper.CTQ √ Burn_In, Aging test关联的出库信赖性试验是否进行? (Test推进协议的情况) Check if outgoing reliability tests related with Burn_In, Aging test are performed in case of being contracted with SAMSUNGYDetailsResultNotes andComments质管质管质管质管质管YDiv.ItemsPassedYTotal55Genera √ Burn_In, Aging test基准及条件是否适当? (Test进行协议的情况)l Check if the standard and test condition about Burn_In & Aging Test, are proper. √ 半导体部品的进货检查信赖性试验是否进行?(Soldering 内热试验必须)(可以依赖其他机关)Genera Check if the Incoming reliability test of semi-conductors is being performed.l (Soldering heat-resistance test is essential / It's possible to request other public institution.YCTQ11YEach item should be evaluated by《pass / failure》, Pass → \"Y\(RIVISION : SQCI-DA-41-00)
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